Knitting wire mesh
Vapor-liquid filter, referred to as vapor-liquid net, also known as foam catcher and woven wire mesh, is a wire mesh woven in a special form. It is used for making wire mesh demisters, oil and gas separators, dust removal, environmental protection, engine It is the main component used in engineering such as noise reduction and mechanical shock absorption, and is also widely used in the automobile industry and the electronics industry.
Product Overview
DZ's stainless steel knitting wire mesh is ideal for gas demister applications, offering superior corrosion resistance in harsh environments
Knitting Wire Mesh is crafted using specialized knitting machines, resulting in an inter-connected loop structure resembling a long knitted tube. DZ manufactures a comprehensive range of knitted mesh products, including multi-filament, co-knit, and multi-strand constructions. While standard wire diameters range from 0.11mm to 0.35mm, we excel in custom solutions for specialized applications, accommodating wires as fine as 0.03mm or as thick as 0.8mm.
Our capabilities extend to both knitted mesh fabric and compressed knitted wire products, such as:
- Knitted mesh fabric
- Knitted wire mesh gaskets
- Knitted mesh filters
- Knitted mesh engine breathers
- Knitted wire mufflers
- Knitted wire demister pads
- Knitted mesh mist eliminators
- Knitted wire mesh shielding
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（Special materials can be customized）
Technical Specifications
- Wire Diameter: 0.10mm – 0.55mm (commonly 0.20mm – 0.25mm); multi-strand twisted options available for knitting.
- Mesh Aperture Size: Common sizes range from 2×3mm to 12×6mm (4×5mm), with sizes adjustable to meet customer requirements. Apertures feature a cross-arranged pattern (typically uniform in length but varying in width).
- Surface Finish: Options include flat mesh and corrugated mesh (customizable corrugation width and depth).
- Width Range: Available in 40mm, 80mm, 100mm, 150mm, 200mm, 300mm, 400mm, 500mm, 600mm, and other custom widths.
- Core Materials:
- Metal wires: Stainless steel (AISI 201, 202, 301, 302, 304, 304L, 321, 316, 316L), pure nickel, pure titanium, Monel, galvanized wire, redrawn wire.
- Composite materials: Stainless steel wire blended with cotton, PP, PC, PE, PVC, or PTFE fibers/yarns.
Key Features
- High Strength & Durability: The unique knitted loop structure provides excellent tensile strength, impact resistance, and overall durability, leading to extended service life.
- Corrosion & Acid/Alkali Resistance: Highly suitable for harsh environments, especially when constructed from stainless steel, nickel, titanium alloys, or Monel.
- High-Temperature Tolerance: Capable of withstanding extreme operating temperatures (specific tolerance depends on material selection).
- Flexibility: Offers flexibility for easy installation around components while maintaining effective sealing and protective properties.
- Multi-Functional Performance:
- Superior EMI/RFI shielding (particularly effective with copper/brass meshes).
- Delivers high filtration efficiency across liquid and gas applications through precise aperture control.
- Ease of cleaning (facilitates efficient debris removal).
Primary Applications
Leveraging material versatility and processing flexibility, DZ's Knitting Wire Mesh serves diverse industrial needs:
- Gas Demisting / Mist Elimination: Efficiently separates liquid droplets and entrained mist from gas streams (In chemical processing exhaust, steam systems, scrubbers).
- Filtration: Fabricated into high-performance filter elements for precise liquid and gas filtration (water treatment, hydraulic systems, air purification, fuel filtration).
- Mechanical Protection & Sealing: Used as effective gaskets, packing, or mufflers to reduce noise, vibration, and prevent leakage of liquids, dust, or gases.
- Electromagnetic Shielding: Provides reliable EMI/RFI protection, particularly effective when constructed from copper or brass, for sensitive electronics and precision instruments.
- Lightweight Solutions: Polypropylene or other plastic-blended meshes offer cost-effective, lightweight options for filtration, dust-proofing, or decorative applications.
Long-Tail Application Scenarios
- Industrial exhaust gas demister knitting wire mesh
- Air conditioning system air filtration knitted mesh pads
- Chemical equipment gas dehydration demister mesh sheets
- Engine breather-specific knitted sealing pads
- Precision electronic device electromagnetic shielding copper mesh
- Water treatment filtration system high-precision knitted filter mesh
- Food-grade stainless steel demister corrugated mesh
- Plastic-blended (PP/PE) lightweight dust-proof knitted mesh
- High-temperature boiler flue gas demister Monel alloy mesh
- HVAC ventilation duct noise-reduction knitted mesh (with cotton blends)
